Iron has been known since ancient times. The origin of the name comes from the Latin word ferrum meaning iron. It is malleable, ductile, silvery-white metal. Exposed surfaces form red-brown oxides. Forms very strong alloys (steel). Ferromagnetic. Metal dust flammable. Fourth most abundant element in the earth’s crust. Iron is obtained from iron ores. Pure metal produced in blast furnaces by layering limestone, coke and iron ore and forcing hot gasses into the bottom. This heats the coke red hot and the iron is reduced from its oxides and liquefied where it flows to the bottom. Iron is the most common metal in human society. More than 90 % of all metal refined in the world is iron. Used in steel and other alloys. It is the chief constituent of hemoglobin which carries oxygen in blood vessels. Its oxides are used in magnetic tapes and disks.
Elements in nature are mostly found in different compounds and, rarely, in the free (elementary) state. In Earth’s crust the most abundant of all elements is oxygen (with 49.5 %), then silicon (25 %), aluminium (7.5 %), iron (4.7 %), calcium (3.4 %), sodium (2.6 %), potassium (2.4 %), magnesium (1.9 %) and hydrogen (1.9 %). These nine elements make up almost 99 % of the Earth’s composition.
Basic Bessemer process is the process of steelmaking in a way that steel, melted iron and limestone are put in the blast-furnace after which the metal oxygen is released in gushes in order to oxidise the impurities.
Sir Henry Bessemer (1813-1898) is the British engineer who first introduced a process for converting pig iron from a blast furnace into steel
Blast furnace is a furnace for smelting of iron from iron oxide ores (hematite, Fe2O3 or magnetite, Fe3O4). Coke, limestone and iron ore are poured in the top, which would normally burn only on the surface. The hot air blast to the furnace burns the coke and maintains the very high temperatures that are needed to reduce the ore to iron. The reaction between air and the fuel generates carbon monoxide. This gas reduces the iron(III) oxide in the ore to iron.
Because the furnace temperature is in the region of 1500 °C, the metal is produced in a molten state and this runs down to the base of the furnace.
The production of iron in a blast furnace is a continuous process. The furnace is heated constantly and is re-charged with raw materials from the top while it is being tapped from the bottom. Iron making in the furnace usually continues for about ten years before the furnace linings have to be renewed.
Butane is a gaseous hydrocarbon C4H10 obtained from petroleum (refinery gas or by cracking higher hydrocarbons). The fourth member of the alkane series, it has a straight chain of carbon atoms and is isomeric with 2-methylpropane, formerly called isobutene. It can easily be liquefied under pressure and is supplied into cylinders for use as a fuel gas. It is also a raw material for making buta-1, 3-diene for synthetic rubber.
Cementation is any metallurgical process in which the surfaces of a metal is impregnated by some other substance, especially an obsolete process for making steel by heating bars of wrought iron to red heat for several days in a bed of charcoal.
Brasses are alloys of copper and zinc (generally 5 % to 40 %). Brass has been known to man since prehistoric times, long before zinc itself was discovered. It was produced by melting copper together with calamine, a zinc ore. Its ductility reaches a maximum with about 30 % zinc and its tensile strength with 45 % although this property varies greatly with the mechanical and heat treatment of the alloy. Typical applications included gears, plumbing ware fittings, adapters, valves and screw machine products. The French horn is a valved brass wind instrument.
Brass may contain small amounts of other alloying elements, such as aluminum, lead, tin, or nickel. Lead can be added as an alloying element resulting in a brass that can be rapidly machined and produces minimal tool wear. Additions of aluminium, iron and manganese to brass improve strength, whilst silicon additions improve wear resistance. Brass containing tin (< 2 % ) is less liable to corrosion in seawater; it is sometimes called naval brass and is used in naval construction.
Generalic, Eni. "željezo." Croatian-English Chemistry Dictionary & Glossary. 29 June 2022. KTF-Split. {Date of access}. <https://glossary.periodni.com>.
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