Solvay ’s process is an industrial process for producing sodium carbonate from sodium chloride and ammonia and carbon dioxide.
Carbon dioixide is produced by the thermal decomposition of limestone, CaCO3(s).
Quicklime, formed as a by-product of the thermal decomposition of limestone, is treated with water to form calcium hydroxide.
Calcium hydroxide is heated with ammonium chloride to form ammonia and calcium chloride (by product).
Carbon dioxide reacts with ammonia to form ammonium carbonate.
Ammonium carbonate further reacts with carbon dioxide to form ammonium bicarbonate.
Ammonium bicarbonate then react with sodium chloride to form sodium bicarbonate.
Dry sodium bicarbonate is heated in rotary furnace to give anhydrous sodium carbonate or soda ash.
The carbon dioxide produced is recycled back into the process.
Hardness is defined as the concentrations of calcium and magnesium ions expressed in terms of calcium carbonate. These minerals in water can cause some everyday problems. They react with soap and produce a deposit called soap curd that remains on the skin and clothes and, because it is insoluble and sticky, cannot be removed by rinsing.
Hard water may also shorten the life of plumbing and water heaters. When water containing calcium carbonate is heated, a hard scale is formed that can plug pipes and coat heating elements. Scale is also a poor heat conductor. With increased deposits on the unit, heat is not transmitted to the water fast enough and overheating of the metal causes failure. Build-up of deposits will also reduce the efficiency of the heating unit, increasing the cost of fuel.
There are two types of water hardness, temporary and permanent.
Temporary Hardness is due to the bicarbonate ion, HCO3-, being present in the water. This type of hardness can be removed by boiling the water to expel the CO2, as indicated by the following equation:
Permanent hardness is due to calcium and magnesium nitrates, sulphates, and chlorides etc. This type of hardness cannot be eliminated by boiling.
| Water supply classification | |
|---|---|
| Hardness | Concentration of Calcium carbonate (mg/L) |
| Soft Water | 0 to 75 |
| Medium Hard Water | 75 to 150 |
| Hard Water | 150 to 300 |
| Very Hard Water | over 300 |
Generalic, Eni. "Calcium." Croatian-English Chemistry Dictionary & Glossary. 29 June 2022. KTF-Split. {Date of access}. <https://glossary.periodni.com>.
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